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Huicong Hardware Product is a metal stamping manufacturer. Our custom metal stamping services combine the use of stamping machines, deep-drawing machines, laser cutting, and welding machines, fabrication machines, and all types of processing equipment to provide the most cost effective solution for high volume manufacturing of metal stamping parts. By choosing us at custom metal parts, we can design and build specialized manufacturing cells for custom metal stamping services using automation to achieve high volume, low cost production.
Custom Metal Stamping Products

Huicong Hardware Product ships quality custom metal stamping parts worldwide, providing you with world-class quality assurance and precision stamping technology. Stamping parts in stainless steel, aluminum or other metals requires precision. Our ISO 9001 registered quality system ensures that you get defect-free metal stamping parts with tight tolerances in high volume production.
According to your drawing or sample (size, material, thickness, processing content, and required technology, quantity, etc.)

1. Material: carbon steel, SPCC, SGCC, stainless steel, aluminum, brass, copper, titanium, silicon steel, nickel plate, etc.
2. Processing: laser cutting, precision stamping, bending, CNC punching, thread processing, metal forming, custom CNC processing, riveting, drilling, welding, mold development, etc.
3. Surface treatment: brushing, polishing, anodizing, powder coating, electroplating, screen printing, sandblasting, nickel plating, zinc plating, electrophoretic paint, electrostatic spraying, chrome plating, blackening, pickling and passivation, vibration, coloring, mirror polishing, brush polishing, painting, powder coating.
4. Error: Tolerance range +/-0.02mm
5. Processing equipment.

• DMG 5-axis CNC machining center/DMG compound CNC machine tool/ Machining Center/ CNC lathe/ Grinder/ Milling machine/ Lathe/ Wire cutting/ Laser cutting/ CNC shearing machine/ CNC bending machine
• AMADA laser cutting machine/AMADA NCT punching machine/AMADA bending machine/TIG/MIG welding machine
• Spot welding machine, stamping machine, riveting machine
• Stamping tools for processing (CNC milling machine, wire EDM, EDM, grinding machine)

Custom Metal Stamping Process

►It starts with design

As a premier metal stamping manufacturer, our commitment to our equipment is evident. Truly transforming standard stamping into metalworking masterpieces is our engineering expertise, and we are pleased to share our world-class quality metrics with you.

►Serving the World

Whether you are an engineer starting a project and seeking high-volume, high-value metal stamping capabilities, or a procurement specialist looking for a quality-oriented metal stamping manufacturer, let us quote you on your metal stamping.

►Precision metal stampings (tolerance range +/-0.02mm)

We understand that our customers require superior products that meet quality, design and manufacturing specifications. Our company has invested heavily in advanced stamping, bending, and drawing equipment that allows us to deliver the parts you need quickly.

►In-house designed and manufactured stamping tools

All stamping tools and dies are manufactured in-house using our advanced machining equipment. With over 20 years of experience in manufacturing metal stamping parts. First and foremost, when I receive an inquiry for a new custom stainless steel sheet metal part, we present the customer with a reasonable solution to ensure that the newly designed part meets the principles of the stamping process as well as is cost-effective.

►Material Assurance

Our custom made metal stamping parts are produced from a wide range of materials including cold rolled steel, stainless steel, drawn quality steel, brass, aluminum, copper, corrosion resistant, high strength materials, sheet metal and coil. We manufacture high-quality parts for the agricultural, alternative energy, ATV and marine, automotive, defense, engine components, heavy equipment, furniture, lawn and garden, material handling, power transmission, railroad, and food processing industries.    

At Huicong Hardware Product, we provide high-quality custom metal stamping products to many industries, and we use a high level of engineering in metal stamping parts to manufacture products that meet the highest industry standards.

Deep drawing is one of the most important and widely used methods of metal forming. Metal deep drawing parts is the process of forming flat metal into a mold to create precise, usually cylindrical parts. It is a method of metal fabrication in which a sheet of metal, called a blank, is formed into a geometric shape by feeding a roll of flat metal into a press with tooling stations, each of which performs a repetitive operation on the metal. metal deep drawing parts are hardware parts that are manufactured by the deep drawing stamping process.

Advantages of deep drawing technology

• Deep drawing stamping offers many advantages over other metal forming processes. The press is designed to operate at high speeds and can be equipped with automatic feeders to increase efficiency. Deep drawing stamping is one of the fastest manufacturing methods for high volume production.
• Deep drawning parts are also formed in one piece, which reduces the need for additional assembly. This has the added benefit of seamless construction and is ideal for waterproof or airtight applications.
• Deep drawn stamping is highly versatile and can be used to create complex, detailed parts with superior accuracy and repeatability.
• Deep drawn parts are extremely robust due to the extreme amount of compression applied to the metal during the forming process. The basic structure of deep-drawn metal is often highly compressed into a very hard crystalline structure.
• The processes, materials, and equipment used in deep drawing are cost-effective compared to older methods of forming metals and alloys into defined shapes.

Process of metal deep drawing parts

♦ Deep drawing stamping is the process of forming sheet metal into cavities under compression and tension to produce cups or cylinders with closed bottoms, round or irregular shapes.

♦ As the material is dragged across the radius of the die and down into the die, it is effectively forced into a plastic state. This compression process is accomplished under calculated and very controlled conditions, including blank clamping pressure, punch and die radius, punch speed and lubrication.

♦ The end result creates a hollow container that can be essentially cylindrical or square/rectangular in shape.

♦ Deep drawn products vary in size from very shallow (requiring a single stretching operation) to very deep (requiring multiple stretching and re-stretching operations).

♦ Deep drawn parts are versatile and can be used in a variety of industries - from electronics to automotive and refrigeration, plumbing and lighting. Deep-drawn items include assembly housings, industrial tanks, pressure vessels, and fire protection devices. More "everyday" items are electrical parts, containers, kitchen sinks and fire extinguishers.

Deep drawing is a highly specialized process in metal stamping that requires the proper stamping equipment and engineering expertise. We can manufacture deep drawn aluminum components and parts and our goal is to continue to provide quality service to many industries. We are an ISO certified company, ensuring compliance with our customers' needs.

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WHAT IS METAL STAMPING?

Before we get to the applications for stamping, we have to understand what it is. To put it simply, it is when a machine uses a mold to create metal shapes. Steel, brass, and aluminum are some of the most common metals used. The process of stamping can look different depending on what is being made, but shapes are usually made of sheet metal, put on a stamping die, and placed in a stamping press.

Industries ranging from agriculture to aerospace use the services of metal stamping companies, and yes, even the equipment you are reading in this article may be the product of a metal stamping press. Metal stamping is a precise science that requires a great deal of physical training and hands-on knowledge. There is little room for error with this type of service, so it is important to find a company that takes its work seriously. Otherwise, you may be looking at defective products. Huicong Hardware Product will be your reliable partner.

BENEFITS

If you need a metal part, component or product created, there are many advantages of partnering with a company that offers the services of metal stamping services.

1. PRECISION

If your product needs to be cut with high accuracy, metal stamping services will have the tools and processes in place to do so. Cutting a shape with such precision can be a large expense and it can be tempting to lower costs by lacking in this area of production. We can provide higher quality products at lower prices.

2. CONSISTENCY

Consistency in mass production can be achieved by carefully controlling the entire process, starting with precise, computer-aided design (CAD), proper tooling, professionally operated metal stamping machines, as well as quality control to inspect each piece or part and to ensure uniformity in products.

3. MASS PRODUCTION

This one speaks for itself. Need a large number of quality products? Hire a company that has the machinery and tools to manage your project in a quick and efficient manner.

4. WORKSPACE

If you outsource your stamping to a company outside of your own, then there is no need to allocate time and space in your own place of business to make those products. Plus, it allows you to focus on the other aspects of your business and not get bogged down with the intricacies of production.

APPLICATION IN DIFFERENT INDUSTRIES

The question is, who actually uses these services? The industries that employ metal stamping companies include (but are not limited to):

Automotive

Industrial Machinery

Consumer Electronics

Aerospace

Electrical

Telecommunication

According to Grand View Research, the automotive industry is the lead market for metal stamping industries, accounting for the 34.7% of its revenue in 2016. However, in this technology generation, the use of metal fabrication in the consumer electronics industry is rapidly growing. That means that almost any company that uses consumer electronics in their workspace is relying on a product made by metal stamping machines. Other smaller industries that make products like jewelry and household appliances can manufacture their products on a larger scale with the help of a metal stamping machine.

SMALL BUSINESS APPLICATION

You don’t need to be the head company of a leading industry to apply the work of a stamping company. Products of metal stamping aren’t simply just OEM car parts or hinges for millions of laptops. A small business that makes specialty or short-run products can use it, too. Perhaps, you want a prototype built for new farming equipment that you’ve invented, or you need to turn your hand-blown glass creations into lamps and require metal housing for the electrical components – you name it and the right company, like Frontier Metal, can deliver the results you’re looking to achieve. No business is too small to create quality and effective products.

METAL STAMPING MACHINES & DIFFERENT METALS

Stamping companies typically won’t discriminate when it comes to metal. Metal stamping machines can take on many different types depending on the product and need.

STEEL

Used for its strength, steel can be pressed into products that need durability and elemental resistance. Automobiles, medical machinery, and aeronautic equipment all use metal stamped steel.

ALUMINUM

Lightweight, resistant and flexible, its used in a variety of industries and is very widespread.

BRASS

Can be used for electrical equipment because of the electrical properties of zinc and copper that make it up.

COPPER

Like brass, it has properties that allow it to be very useful for electrical instruments.>

WHAT DOES ALL OF THIS MEAN?

What can you take from all of this? The application of metal stamping is highly common. Almost every business has been affected by the product of metal stamping machines. Metal stamping has helped create computers, musical instruments, and the engine of your car. The services of the metal stamping industry are not only beneficial to top industry leaders but also small businesses that are looking for quality and consistency. It’s a practice that is continually improving, becoming more precise, and effective for clients. As widespread as it is, and as important it is to the functionality of everyday life, it is of the utmost importance that companies learn about the process of metal stamping and allow themselves to seriously consider the stamping companies they employ. Feel free to contact us at Frontier Metal Stamping to find out if our metal stamping services could be helpful to build the quality and reputation of your company.